How to replace the dash speaker in a '63 Valiant.

Yeah, the line and volume bit didn't make sense to me either. The master cylinder(s) have been ordered to match the donor car.. '73 Dart sport w/318 and discs. The rod is a good suggestion. I can't remember if I used the same one off of the Valiant or not. Even my boosted Fury will put you through the windshield if you look at the pedal funny.. this is like stepping on an unexpected sponge.
 
Manual brakes never used a bellcrank. The pedal is linked directly to the master on every muscle-era and later Mopar with manual brakes that I've ever seen. Try to add a bellcrank and the pushrod won't align to the master cylinder, which is critical since the pushrod has to be locked into it with a rubber bushing on a manual-brake application.

Changing the size of the lines will accomplish absolutely nothing, as 68 said. The only changes lie in the sizes of the bores of the master, caliper, and wheel cylinders.

If I were guessing, I'd say your "manual brake" master cylinder is not as advertised, or at least not correct. Manual brakes often use a larger bore on the piston than power brakes to move more fluid for the same pedal travel. I'm thinking you've got one with a 15/16" bore, where you should have one with a 1-1/32" bore. It's very possible your parts guy got you the wrong one. You could also try swapping down to a smaller bore in the wheel cylinders, but I've never had to do that on a manual-brake swap. It will also affect your proportioning as they will actuate more quickly. Which brings us to...

The metering block. It's also possible that you got the wrong unit there. Even if you have the right one, the proportioning is rarely good much less optimal. I much prefer to run the front brakes directly off the master via a tee, and do the same with the rear brakes using an adjustable proportioning valve such as a Wilwood or Allstar. That's what's happening with my Valiant, and it's quite likely I'll do the same on the Challenger, Imperial and the wagon as well.
 
ill second that..and ive done it on a few cars imo its the ONLY way to do it..axe that crappy factory block

also agreed on the master is likely the wrong unit..ran into similar issues on my 58 ford when i swapped to disc and used a master from a ford truck WITH POWER yet the master worked PERFECTLY as it was a MASSIVE unit.....much the same as changing the master on any alfa 75 platform(fetta/milano/gtv6) out with a bmw 328i unit..its several MM larger..something like going from a 27 to a 29 or 32....the results are stunning

as for the ATE blue....yes..yes you CAN get it..typicly only at raceshops as its no longer DOT approved, but it IS STILL availible thru various places..in fact i have a local shop that still carrys and stocks it "for race use only" lol....its in ALL my bikes alfas even my 58 ford
https://www.amazon.com/ATE-706202-Original-Brake-Fluid/dp/B003VXRPL0

for those not in the know on the whole ATE blue vs gold etc...most guys who run them will flush out with gold to blue or blue to gold so they know when the system is purged of the old fluid...mostly seen and done on euro stuffs...see also this
NOTICE: Effective immediately, and until further notice, all distribution of ATE Super Blue Racing DOT 4 Brake Fluid will end in the United States due to non compliance with applicable Federal Motor Vehicle Safety Standard for brake fluid. The federal standard requires motor vehicle brake fluid to be colorless or amber in color.

The specific color requirement for brake fluid in the standard is to permit easy differentiation of brake fluids from other types of motor vehicle fluids before they are placed in the vehicle. If an incompatible fluid is put into a motor vehicle system, it could lead to damage or failure of that system.
 
Yep.. it's so some idiot won't put washer fluid in the brake system. Yet notice they haven't banned the colorless power steering fluid for the same reason.

The closest thing to a race shop this town has is the D.C. area's only Ducati dealership, surprisingly.. about four blocks away from me. They only sell motul 600 in small bottles. Won't even get me red line or Amsoil.
 
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