My original response was much longer.
Here's the deal: Everyone's advertising "cleaner-burning" diesels these days, and it is
100% bullshit. They can't burn any more cleanly than they did 15+ years ago. It's simple physics, and they still belch black smoke out of the exhaust valve like they always have. What they're making is "extraordinarly complex exhaust system" diesels to make the exhaust look prettier. All that soot is going through the turbine housing of the turbocharger, since all the exhaust after-treatment is downstream from there. If you're not working that diesel constantly, the soot will jam the variable vanes in the VGT. It's not an "if", it's a "when". Then, you've got your DEF system which is a catalyst to lower NOx emissions but at the same time is cooling the soot. Cooling anything lowers its energy (that's why you want to keep heat in your turbine housing, though I won't get into the physics of it) which in this case makes it harder for the soot to even make it all the way to the back of the DPF, which is essentially an air filter for your exhaust. But wait, there's more! Now you have to do "regenerations" which are nothing more than getting the DPF cherry red to--wait for it--
burn the soot into smaller particles that are still fucking soot but much harder to see so they're, uh, not soot anymore (even though they're very much
still fucking soot). Ostrich logic: if you can't see it, it must not be there. Here's the kicker: whatever soot doesn't burn out during a regen is essentially turned into The Powder Coating from Hell. Yep, it's burned into the DPF, accelerating its inevitable demise.
Oh, yeah... regeneration systems now mean your diesel has at least one spark plug.
The DPF for a 2008 Ford F-250 6.4L (I happened to have a VIN handy)--which is abso-damned-lutely going to clog and require replacement (and you're gonna be on a tow truck at that point)--sells for
$1,798.67 at the dealer. That's a
reman, for God's sake! There's an additional $150 core charge on your old one. Oh, you want new? Those have been discontinued because they're all out of warranty now and sold for more than
$4,000. Aftermarket? About $150 less than the reman OE online, but currently backordered until the Second Coming. Make no mistake: Without a $2,000+ black-market tuner
and the person who knows how to make the magic happen with it,
the truck will not run without it. There is no inexpensive way around the DPF, period.
Every diesel built since 2008 has one.
Buy 'em up, boys... what could possibly go wrong? :doh: