68R/T
I got drunk and swallowed my teeth, now
Some of you may recall about a year & half ago whe Jr & I took a road trip in my SeeDan to the Yooper to see Doc & stretch. The purpose of the mission was three-fold, Doc had a fully syncroed 3-speed trans that he had been sitting on for me for about 4 years. Plus he had some 15x7 rims I wanted to get. Also on the trip I wanted to check out, (and eventually buy) a motorcycle nearby. As a bonus I got to try some of Stretch's apple juice. :Fresh Meds:
Little did I know that the pita trans swap was only beginning. After a little research I find that this 'new' trans has a 1st gear ratio that would not play well with a 2:97 rear gears behind my little teener. More research tells me that the ratios I want can be found behind any slanty or teener in any body or van. So most of last summer was spent looking for someone that would let me swap gears in cases. That finally came about earlier this summer. So I do all the work of dismantling & reassembling 2 transmissions. So far so good.
The 'new' trans uses a large spline yoke and my drive shaft is small u-joint. Go searching again. This time I'm lucky, another local Mopar fan has a drive shaft from a pick'em'up that he scrapped a few years back, FREEBIE. (He owed me a favor)
Next up, the input bearing retainer is M.I.A. More searching, I finally give up and buy a new one, for $72. :doh:
Now I need a bellhousing with a larger hole to fit the retainer. I find a guy that says he has a bell from another pick'em'up with a large hole. After 3 weeks HE doesn't get back to me. FUGGEM. I contact an old friend that runs a machine shop. He does a beautiful job of boring mine to fit the new retainer.
Finally, I can put stuff back together. First up, compare everything between the 2 transes, including the angle of the slots for the shift arms. All systems say "go for it"
Next dilemma, the slots on my shifter arms are to 'short'. OK, just get a rat-tail file and make them 'longer', right? No, these things are hardened steel. :wall: Let's try the Dremel tool with a small stone, it works, slowly. After about 45 minutes, they fit. :giggedy:
Now, the linkage rods have shrunk.
OK, measure closely, remove rod, cut rod, find a piece of same diameter rod, cut piece 1-7/8ths inch long and weld back together. Works perfect. 
Measure other rod, remove, cut, find piece of scrap rod, (different diameter & this one is 1-1/4th inch), weld & install, make minor adjustments to linkage. Time for a test drive.
It may seem hard to believe but, I actually think there is a slight improvement going from a 3:06 1st gear to a 3:08. :dance:
Was it all worth it? Right now, probably not. But as time goes by and I forget about all the crap I went thru just to get a first gear syncro, I will appreciate the option to downshift without double-clutching. Would I do it again? If you want to pay me for my time, sure. [smilie=i:
Little did I know that the pita trans swap was only beginning. After a little research I find that this 'new' trans has a 1st gear ratio that would not play well with a 2:97 rear gears behind my little teener. More research tells me that the ratios I want can be found behind any slanty or teener in any body or van. So most of last summer was spent looking for someone that would let me swap gears in cases. That finally came about earlier this summer. So I do all the work of dismantling & reassembling 2 transmissions. So far so good.
The 'new' trans uses a large spline yoke and my drive shaft is small u-joint. Go searching again. This time I'm lucky, another local Mopar fan has a drive shaft from a pick'em'up that he scrapped a few years back, FREEBIE. (He owed me a favor)
Next up, the input bearing retainer is M.I.A. More searching, I finally give up and buy a new one, for $72. :doh:
Now I need a bellhousing with a larger hole to fit the retainer. I find a guy that says he has a bell from another pick'em'up with a large hole. After 3 weeks HE doesn't get back to me. FUGGEM. I contact an old friend that runs a machine shop. He does a beautiful job of boring mine to fit the new retainer.
Finally, I can put stuff back together. First up, compare everything between the 2 transes, including the angle of the slots for the shift arms. All systems say "go for it"
Next dilemma, the slots on my shifter arms are to 'short'. OK, just get a rat-tail file and make them 'longer', right? No, these things are hardened steel. :wall: Let's try the Dremel tool with a small stone, it works, slowly. After about 45 minutes, they fit. :giggedy:
Now, the linkage rods have shrunk.
Measure other rod, remove, cut, find piece of scrap rod, (different diameter & this one is 1-1/4th inch), weld & install, make minor adjustments to linkage. Time for a test drive.
It may seem hard to believe but, I actually think there is a slight improvement going from a 3:06 1st gear to a 3:08. :dance:
Was it all worth it? Right now, probably not. But as time goes by and I forget about all the crap I went thru just to get a first gear syncro, I will appreciate the option to downshift without double-clutching. Would I do it again? If you want to pay me for my time, sure. [smilie=i:
